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Wrong XT225 oil filter causes head oil starvation #142289 07/26/18 04:59 AM
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AlexK Offline OP
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I bought a '03 XT225 with seized cam bearing. It had the oil filter shown below installed and clean oil in the crankcase. The oil flow to the head was blocked by the rubber end cap and lack of holes in the incorrect type oil filter that was used. Be sure your oil filter has the holes shown below.





2001 XT225, 2013 KTM 500 XCW
Re: Wrong XT225 oil filter causes head oil starvation [Re: AlexK] #142290 07/26/18 11:58 AM
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peejman Offline
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Yep, unfortunately that's not an unusual problem. Yamaha was exceedingly stupid in making the 225 and 250 oil filters physically interchangeable but not functionally interchangeable. A lot of shops seem to have forgotten the 225 exists and will give everyone a 250 filter.

This is the purpose of the "bleed bolt" on the 225's head near the spark plug. After an oil change, loosen this bolt, start the engine, and confirm oil comes out before riding. It can be messy, but a cleaning up a little oil is better than rebuilding the head.

Also note that these filters are easily cleaned and re-installed. Replacing it every time isn't required.


This shall pass, be still and know.
2006 XT225, UNI filter, ProTaper bars, MSR handguards, SS front brake line, Shinko 241's.
Re: Wrong XT225 oil filter causes head oil starvation [Re: AlexK] #142291 07/26/18 04:11 PM
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Muniac Online Content
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Not one of Yamaha's better design moments. I too clean my pleated screen filter with a tooth brush. Usually in diesel fuel followed by blowing it dry with compressed air. It can be recycled many times like this. Make sure to inspect the rubber gasket carefully. And look for pleats broken at their folds. One pleat overlaps on the cylinder so don't mistake this for a break.

DON"T LOSE the small O-ring on the cover's feed bolt. Your lower photo shows that O-ring at 5 O'Clock.

As for the drain plug, its threads are exceedingly delicate. Caution advised when reinstalling it against the spring pressure of the mesh filter inside. Ride safely and enjoy!


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Re: Wrong XT225 oil filter causes head oil starvation [Re: AlexK] #142292 07/26/18 04:14 PM
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Not one of Yamaha's better design moments. I too clean my pleated screen filter with a tooth brush. Usually in diesel fuel followed by blowing it dry with compressed air. It can be recycled many times like this. Make sure to inspect the rubber gasket carefully. And look for pleats broken at their folds. One pleat overlaps on the cylinder so don't mistake this for a break.

DON"T LOSE the small O-ring on the cover's feed bolt. Your lower photo shows that O-ring at 5 O'Clock.

As for the drain plug, its threads are exceedingly delicate. Caution advised when reinstalling it against the spring pressure of the mesh filter inside.

There are some videos on XT225 oil changing and grease in the Learning Center. Doesn't cover the head bleed bolt, however. Ride safely and enjoy!


Evolve & Simplify
Be There or Be Nowhere! A Few Adventures & Video
Re: Wrong XT225 oil filter causes head oil starvation [Re: AlexK] #142293 07/26/18 04:15 PM
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Paul49 Offline
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My drilled bleed bolt makes for less mess, I posted a pic of it some time ago, dunno where it is now.


Current: 1958 Ariel 650 FH, 2014 Tiger Sport1050, 1995 XT225 Serow, 2016 Tiger 800 XRx.
Re: Wrong XT225 oil filter causes head oil starvation [Re: AlexK] #142294 07/26/18 04:16 PM
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If you used photobucket, it's likely gone when they shafted everyone.


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Be There or Be Nowhere! A Few Adventures & Video
Re: Wrong XT225 oil filter causes head oil starvation [Re: Muniac] #142296 07/26/18 07:08 PM
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AlexK Offline OP
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Pure evil what photobucket did. That destroyed decades of DIY automotive know-how.


2001 XT225, 2013 KTM 500 XCW
Re: Wrong XT225 oil filter causes head oil starvation [Re: AlexK] #142297 07/26/18 07:11 PM
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AlexK Offline OP
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I bought the XT225 seized so I got it cheap. The PO got it same condition from a guy (PPO) who was selling a pair, one seized and one running. I warned the PO who still has the running bike to check his filter immediately because they were likely bought together and oil changed together. Haven't heard back about it.


2001 XT225, 2013 KTM 500 XCW
Re: Wrong XT225 oil filter causes head oil starvation [Re: AlexK] #142299 07/26/18 08:33 PM
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Paul49 Offline
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I found the original pic of my bleed bolt mod, see pic. I drilled through the centre then drilled in to meet that approx 3mm in from the head. This makes it easier to bleed, just unscrew a couple of turns & it's everywhere. Ha.



Current: 1958 Ariel 650 FH, 2014 Tiger Sport1050, 1995 XT225 Serow, 2016 Tiger 800 XRx.

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