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Good Deal on Ebay for a Kick Start #148976 09/12/20 01:00 AM
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TDubTerry Offline OP
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This is not my listing. I wish it had come up sooner. I just got my kit from Sebastian.

The listing is for what appears to be most of the parts of a kick starter kit for $39.95. If you are interested look here:
https://www.ebay.com/itm/1993-YAMAH...13680613?vxp=mtr&hash=item59571e1ce5

Re: Good Deal on Ebay for a Kick Start [Re: TDubTerry] #148979 09/12/20 03:18 PM
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Woods Walker Offline
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Originally Posted by TDubTerry
This is not my listing. I wish it had come up sooner. I just got my kit from Sebastian.

The listing is for what appears to be most of the parts of a kick starter kit for $39.95. If you are interested look here:
https://www.ebay.com/itm/1993-YAMAH...13680613?vxp=mtr&hash=item59571e1ce5

Well that went QUICK ! Nice find and nice of you to post it here ! That's what I like about XT225.com.

Re: Good Deal on Ebay for a Kick Start [Re: TDubTerry] #148992 09/13/20 03:51 PM
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whatwobbly Offline
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Thanks for posting this! It gives me hope to see an xt225 kickstart kit found out there in the wild, as I am still looking for one.

Prior to my current 2005 XT, I had a 2006 XT with a kickstart installed. The bike was stolen from me, and the insurance adjuster only valued the kickstart upgrade at $18 (NADA value).

Hearing that the kickstart was valued at $18 for reimbursement purposes was one of the worst parts of the experience of dealing with the insurance adjuster--knowing that the kickstart kit is so hard to find, replace, and is valued much higher than that.

Does anyone have a complete parts list for the XT225 kickstart kit? This document here is a translation of the Japanese kickstart kit insructions, but the part numbers are obscured.

Re: Good Deal on Ebay for a Kick Start [Re: TDubTerry] #149000 09/14/20 03:29 AM
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TDubTerry Offline OP
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Wobbly, Here is a parts list that I found on the TW forum The parts are supposed to be the same for the XT225 except for the item 15, the kick lever assembly (which includes item 16). Item 16, the boss is shorter for XT but I have read that the TW lever assembly will work.

Go to Partzilla or similar website and look up a 1995 TW200. Go to the "Starter" page and click to add the parts listed below to make up your kit.
I did not create this list. Copied. The prices and stock status info shown are not current.

Step 2: enter in the following part numbers and qualities. (This includes a new gasket and new washer for the clutch that you have to bend)

15A-15651-01-00 GEAR,KICK IDLE
In Stock
Ordered: 1
Ext. Price: $28.91


15A-15660-01-00 KICK AXLE ASY
In Stock
Ordered: 1
Ext. Price: $57.34


15A-15666-00-00 SPACER
In Stock
Ordered: 1
Ext. Price: $5.01


36X-15641-00-00 GEAR,KICK
In Stock
Ordered: 1
Ext. Price: $32.44


401-15676-00-00 COVER,SPRING
In Stock
Ordered: 1
Ext. Price: $2.24


4BE-15462-00-00 GASKET,CRCS CVR 3
In Stock
Ordered: 1
Ext. Price: $13.18


54G-15620-01-00 KICK CRANK ASSY
In Stock
Ordered: 1
Ext. Price: $78.13


90201-173F4-00 WASHER,PLATE
In Stock
Ordered: 1
Ext. Price: $3.05


90201-175F6-00 WASHER,PLATE
In Stock
Ordered: 1
Ext. Price: $2.03


90209-17226-00 WASHER,SPECL SHAP
In Stock
Ordered: 1
Ext. Price: $2.69


90214-17028-00 WASHER,CLAW
In Stock
Ordered: 1
Ext. Price: $2.37


90215-14186-00 WASHER,LOCK
In Stock
Ordered: 1
Ext. Price: $3.99


90338-18014-00 PLUG,SPECL SHAPE
In Stock
Ordered: 1
Ext. Price: $2.79


90468-26122-00 CLIP
In Stock
Ordered: 1
Ext. Price: $3.05


90508-26538-00 SPRING,TORSION
In Stock
Ordered: 1
Ext. Price: $4.08


93102-17263-00 OIL SEAL,SD-TYPE
In Stock
Ordered: 1
Ext. Price: $4.36


97017-08030-00 BOLT,HEXAGON
In Stock
Ordered: 1
Ext. Price: $1.10


99009-17400-00 CIRCLIP
In Stock
Ordered: 3
Ext. Price: $0.57


S

Re: Good Deal on Ebay for a Kick Start [Re: TDubTerry] #149002 09/14/20 03:45 AM
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whatwobbly Offline
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Terry, thank you. This is great!

I am going to take a look at making this work--will report back if I take the plunge into this project.

Re: Good Deal on Ebay for a Kick Start [Re: TDubTerry] #149004 09/14/20 01:33 PM
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TDubTerry Offline OP
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Another option is to buy a kit from TW-Parts.com in Germany. Our contact there is Sebastian and he has a good reputation on the TWforum. I ordered my kit from him. I have received the kit but not done the install yet. This kit includes the TW kick lever.

Re: Good Deal on Ebay for a Kick Start [Re: TDubTerry] #149007 09/14/20 04:59 PM
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whatwobbly Offline
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Terry, thanks again for such helpful information. There are a few questions I have about the kick crank assembly and its included parts. I am referencing the parts diagram found on RockyMountainATVMC.com.

Would the entire assembly need to be different for the XT, or just the boss? Are you able to provide an links to where you have read people saying the TW boss would work with the XT?

Does the kit include the gasket and washer?

I have found a few in-stock kickstart kits listed on some websites, but it looks like the going price on each is approximately $400. Not to appealing.

Here is one website listing it at $369.

Another listing it at 399 british pounds.

Re: Good Deal on Ebay for a Kick Start [Re: TDubTerry] #149011 09/14/20 07:25 PM
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TDubTerry Offline OP
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The German kit has the case gasket and the clutch washer..

GaryL contributor on the TW200 forum has a good recap of the Kick Start history here:
https://www.tw200forum.com/threads/wtb-kickstarter.49377/

i find Partzilla.com works great for researching parts. Pull them up and enter part number 15A-15660-01-00 in the search box (the kicker shaft). It will show you a list all the bikes that use this shaft as a stock part. Scroll down the list It fits all the TW's, and the 1983 XT200 and TT225's and a few others. Click the 1983 XT application line and look at item 16 on the part list. I haven't ordered it but I think the TW kick lever should fit this boss. I have a used TW lever and boss ordered and on the way to me. If seems to protrude out to far I will get the boss 15A-15621-02-00 and hope my lever fits it.

There are more kick starter discussions on TW200Forum.com. Yamaha is still selling new TW's without kick starters so there is more current discussion on that forum.


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