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2004 xt225 manual? #145592 06/22/19 10:16 PM
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I'm trying to do a complete cylinder head replacement on my xt225 and was wondering if anybody knew where I could find a manual to do this more in depth replacement. Thank you

Re: 2004 xt225 manual? [Re: Perfectionist] #145594 06/23/19 12:27 AM
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#brer15 Offline
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Have you tried a Yamaha dealer?


2004 XT225 purchased new in October 2004 0 miles. Current miles over 27,000.
Re: 2004 xt225 manual? [Re: Perfectionist] #145596 06/23/19 02:56 PM
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Haven't used this resource for Service Manuals but they have a CD listed for sale. Proceed with the usual caution if you decide to purchase.

Nothing listed on Amazon or eBay at this time.

A Yamaha dealer will be able to order a service manual. Not cheap but worth the information if you're planning a major detailed repair. Good luck!


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Re: 2004 xt225 manual? [Re: Perfectionist] #145603 06/24/19 12:51 AM
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peejman Offline
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The Yamaha manual is the best option. I think Haynes has one as well but i don't know if it includes full engine rebuild details.


This shall pass, be still and know.
2006 XT225, UNI filter, ProTaper bars, MSR handguards, SS front brake line, Shinko 241's.
Re: 2004 xt225 manual? [Re: #brer15] #145604 06/24/19 04:55 AM
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I have not. I just know its gonna be pricey to buy new straight from them but I may end up doing so.

Re: 2004 xt225 manual? [Re: Muniac] #145605 06/24/19 04:56 AM
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I'll check into this. Thank you

Re: 2004 xt225 manual? [Re: Perfectionist] #145607 06/24/19 02:34 PM
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An OEM service manual is always good to have on the shelf. I concur with pj as it's your best option. I bought mine back in 2003 when we got the bikes and it came with a supplement for the then newer model. I think it was around $70 then. No regrets on the purchase. The reality is power sports equipment is expensive one way or another. Good luck!


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Re: 2004 xt225 manual? [Re: Perfectionist] #145614 06/25/19 02:58 PM
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peejman Offline
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The Yamaha manual costs less than 2 hrs of shop labor. It pays for itself real fast.


This shall pass, be still and know.
2006 XT225, UNI filter, ProTaper bars, MSR handguards, SS front brake line, Shinko 241's.
Re: 2004 xt225 manual? [Re: Perfectionist] #145615 06/25/19 10:32 PM
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#brer15 Offline
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Shop labor in Atlanta running at $120/hr at last check. eek


2004 XT225 purchased new in October 2004 0 miles. Current miles over 27,000.

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