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#139951 - 12/30/17 01:37 AM Re: Teardown Begins [Re: garywi]
garywi Offline
Bronze Member
*****

Registered: 02/12/11
Posts: 516
Loc: Somewhere, Arizona
Detailed the gas task and underneath the gas tank, frame and cable areas, removing 15 years of dirt. Looks brand new under there now. Found rust on the gas tank and will hit it with POR-15 in the clear version. Added some other small bits.









_________________________
2002 XT225 PC. Restoring to like new. Rox risers, jetting, 16t, X-ring, Skene LEDs, ceramic header, 3-horn mod, garage door mod.

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#139958 - 12/30/17 09:52 AM Re: Teardown Begins [Re: garywi]
Newb Rider Offline
Junior Member

Registered: 11/23/17
Posts: 64
Loc: ACT Aus
Looks like a new bike!

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#139972 - 12/30/17 09:56 PM Re: Teardown Begins [Re: Newb Rider]
Reggie Offline
MR SEROW!
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Registered: 07/25/05
Posts: 11629
Loc: Lancashire, England
Originally Posted By: Newb Rider
Looks like a new bike!


It sure does!
_________________________
Reggie

Team Cabra, Brazilian XT225, Team Ukulele, Japan import XT225, a 250 to be named and loads of 2 stroke Kawasaki AR's!

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#139975 - 12/30/17 11:47 PM Re: Teardown Begins [Re: garywi]
Az4x4 Offline
Platinum Member
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Registered: 08/18/08
Posts: 4098
Loc: Heber/Overgaard, AZ

Nice work Gary! You'll have a bike worth keeping for a long time to come once you're done!!..
_________________________
Lovin' life here in Arizona's cool Mogollon Rim Country!!

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#139982 - 12/31/17 11:40 AM Re: Teardown Begins [Re: garywi]
#brer15 Offline
Member L3
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Registered: 10/03/16
Posts: 374
Loc: Atlanta,GA
I like the way your going through the bike with a fine tooth comb. You would be the one I would like to buy a used bike from. Nice work. wink
_________________________
2004 XT225 purchased new in October 2004 0 miles. Current miles over 27,000.

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#139996 - 12/31/17 08:05 PM Re: Teardown Begins [Re: garywi]
Paul49 Offline
Platinum Member
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Registered: 07/22/11
Posts: 1623
Loc: High Peak, UK
Lubly Jubly
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1958 Ariel 650 FH, 2014 Tiger Sport1050, 1995 XT225 Serow, Tiger 800 XRx.

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#140007 - 12/31/17 11:21 PM Re: Teardown Begins [Re: garywi]
Newb Rider Offline
Junior Member

Registered: 11/23/17
Posts: 64
Loc: ACT Aus
Hey Garry, the bikes really looking great already. I'm a little jealous! Where did you get the service manual from and how much if you don't mind? I'd really like a solid copy, pdf doesn't compare!

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#140008 - 12/31/17 11:23 PM Re: Teardown Begins [Re: Newb Rider]
Newb Rider Offline
Junior Member

Registered: 11/23/17
Posts: 64
Loc: ACT Aus
Originally Posted By: Newb Rider
Hey Garry, the bikes really looking great already. I'm a little jealous! Where did you get the service manual from and how much if you don't mind? I'd really like a solid copy, pdf doesn't compare!


Haha I thought, christ this guys really going at the bike... I didn't realise that I missed page one yesterday and read it today!

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#140013 - 01/01/18 05:25 PM Re: Teardown Begins [Re: garywi]
garywi Offline
Bronze Member
*****

Registered: 02/12/11
Posts: 516
Loc: Somewhere, Arizona
Thanks guys for all the comments. I love doing this. Its like restoring an old car, bringing it back to new.

As far as the manual, the only place I could find one is https://www.yamahapubs.com and it was $100.
_________________________
2002 XT225 PC. Restoring to like new. Rox risers, jetting, 16t, X-ring, Skene LEDs, ceramic header, 3-horn mod, garage door mod.

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#140014 - 01/01/18 05:30 PM Re: Teardown Begins [Re: garywi]
garywi Offline
Bronze Member
*****

Registered: 02/12/11
Posts: 516
Loc: Somewhere, Arizona
POR-15 is great. I am going over all the seams in the frame that have rust, as well as on the gas tank.


_________________________
2002 XT225 PC. Restoring to like new. Rox risers, jetting, 16t, X-ring, Skene LEDs, ceramic header, 3-horn mod, garage door mod.

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